arosplatforms™AI consultancy

AI

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Manufacturing operations platform

AI OS for ManufacturingThe operating system for the factory floor.

One AI platform for the plant floor that connects quality, maintenance, and supply chain in real time. Built for operations leaders who measure success in uptime, throughput, and yield.

30%
less unplanned downtime
real-time
OEE & throughput
↑ yield
from visual inspection
3 wks
to first workflow live
arAI OS · OEE Live
87%
OEE
Availability94%
Performance91%
Quality99.2%
The overview

One intelligent layer over your whole operation.

On the factory floor, unplanned downtime and quality escapes cost more than anything else, and the data to prevent them is usually trapped in separate systems. AI OS for Manufacturing connects quality, maintenance, and supply chain into one real-time view.

It predicts equipment failures before they happen, inspects quality visually on the line, and forecasts the supply chain so you can plan ahead. Shop-floor knowledge is captured and turned into copilots, and OEE and throughput are tracked in a single pane.

The result is less unplanned downtime, fewer escapes, and a plant that gets smarter every shift, all on infrastructure you own.

See it in action

Not a brochure. The actual product.

Scroll through the workflows your team will use every day, the screens move with you.

01 OEE in one view

Availability, performance, quality, live

See losses as they happen across every line, and act before a shift is lost.

arAI OS · OEE Live
87%
OEE
Availability94%
Performance91%
Quality99.2%
02 Predictive maintenance

Catch failures before downtime

Sensor signatures flag the early signs of failure and recommend when to intervene.

arAI OS · Maintenance Live
Bearing temp rising · Line 3now
Vibration anomaly · Press 28m
PM scheduled · Conveyor A20m
No issues · Line 11h
03 Throughput

Less unplanned downtime, more output

Predictive maintenance and real-time analytics keep the line running.

arAI OS · Throughput Live
30%
less downtime
+7%
throughput
99.2%
first-pass yield
04 Visual inspection

Defects caught on the line, in real time

Computer vision inspects every part and routes low-confidence cases to a human.

arAI OS · Inspection Live
PartResultStatus
Weld #A-204PassClear
Weld #A-205Surface markFlagged
Weld #A-206PassClear
The platform

Everything, on one shared core.

Each capability runs on the same architecture, so they work together out of the box and your team owns all of it.

Predictive maintenance

Predict equipment failures from sensor and historian data and schedule maintenance before a line goes down.

AI visual quality inspection

Inspect parts on the line with computer vision, catching defects in real time and reducing escapes and scrap.

Supply chain forecasting

Forecast demand and optimize supply so the right materials are in the right place, without tying up working capital.

Shop-floor copilots

Capture tribal knowledge and turn SOPs and manuals into copilots that answer operators’ questions instantly.

OEE & throughput analytics

Availability, performance, and quality in one real-time view, so you can see and act on losses as they happen.

Built for the plant

Edge-aware, resilient, and deployable in your environment, designed for the realities of the factory floor.

How it works

Live in weeks, compounding from there.

01

Connect your systems

We integrate with the tools you already run, then map your data into domain-shaped models, no rip-and-replace.

02

Ground the AI in your world

Your documents, records, and rules become the context. Answers and actions are grounded in your operation, not the open internet.

03

Ship the first workflow

We launch a high-value workflow in weeks, with human review where confidence is low, and measure the result against a clear baseline.

04

Compound from there

Each workflow shares the same core, so every system you add makes the next one faster, and your team owns all of it.

The outcomes

Results you can measure.

30%

Less unplanned downtime

from predictive maintenance

↓ scrap

Fewer quality escapes

with real-time visual inspection

↑ OEE

Higher utilization

losses surfaced and acted on live

Who it's for

Built around how you actually work.

Plants & lines

Discrete manufacturing

Reduce downtime and catch defects in real time while tracking OEE across every line.

Continuous operations

Process manufacturing

Forecast supply and predict failures to keep throughput high and disruptions rare.

Quality & reliability teams

Quality & maintenance

Move from reactive to predictive with vision inspection and sensor-driven maintenance.

Works with your stack

SAPSiemens MESRockwell / FactoryTalkIgnition SCADAOPC-UAPI HistorianMQTTSnowflake
Questions

Frequently asked.

It learns from your sensor, historian, and maintenance data to flag the early signatures of failure, then recommends when to intervene, before downtime.

See AI OS for Manufacturing on your floor

Book a working session and we'll map AI OS for Manufacturing to your operation, then ship the first workflow in weeks.